Author: Ateş Refractory

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Rolling Furnace

Rolling furnaces are working at temperatures between 1200˚C and 1300˚C. The billet is used to roll the sheet. Such furnaces are generally push-type furnaces. When the refractor selections are made, the choice is made considering the resistance to temperature, the resistance to friction, the resistance to gas corrosion. Because of the energy costs in the current technologies are considered as a primary concern, insulation design is made according to the working temperature of the furnaces. Oxygen and internal pressure control must be done during the operation of the furnace. It is a very serious consequence of the uncontrolled oxygen ingestion of the metals in the hot environment. Due to the high production capacity of the daily production capacities of the producer companies, it causes serious damages. furnace and refractory life affect the direct costs of the firms. The correct project, correct refractor selection, correct isolation design and refractory assembly will enable companies to make a profitable production.

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Hot-Dip Galvanizing Furnace

Hot-dip galvanizing furnaces operating at a temperature of 450 ˚C are processes in which zinc is melted in a special pot and dipped into metals. The surrounding of pot is heated homogeneously to warm the pot. The zinc in the hot pot is ready for use by melting. Liquid or gaseous fuels are used. The insulation is designed so that it will resist the energized heat and will not escape the heat energy. The refractory qualities that we will use when doing the heat treatment are as above.

 

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Aluminum Melting Furnace

Aluminum smelting furnaces are operating at 650 ° C. They are furnaces which should not be called by the heat of the medium. Burner temperatures are 1200 ° C. Furnaces are located in mining region. The aluminum chemical has high chemical and physical effects on the refractory. It is important to select the smelting refractories when making the selection. insulation details are important in terms of loss. Due to the fact that there are moving ovens, the refractory installation details are a matter of concern.

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Hot-Dip Galvanizing Sector

 

  1. INFORMATION ABOUT COMPANY

As Ateş Refrakter (Fire Refractory) we have gained the trust of our customers by carrying out successful businesses in project, product selection, supply and application in the associations since 2011. We will continue to serve our valued customers in technical support issues such as project, product procurement, heat insulation calculations, refractory installation (including all over Turkey and abroad). It is an honor to serve you with a much wider range of products with your support.

GENERAL HEADLINES

  1. GALVANIZATION HISTORY

 

  1. PRODUCTION FLOW

 

  1. INVESTMENT PLAN
  • CAPACITY
  • LAND
  • CONSTRUCTION
  • MACHINERY EQUIPMENT
  • RAW MATERIAL
  1. INVESTMENT COSTS

 

  1. HOT DIP GALVANIZED MARKETS

 

  1. OPERATING COSTS AND PROFITABILITY ACCOUNTS

 

 

  1. HISTORY OF GALVANIZATION

 

Luigi Galvani, who lived between 1737 and 1798, was professor of anatomy at the University of Bologna in 1775. During the research, while the frog was experimenting on the nervous and muscular system, he saw the frog move when the metal touched the lifeless frog. He then discovered the electrochemical connection that metal created on living things. He intensified his work on this idea. He published his research in 1971 and compiled it. In science, this research was the cause of great debate. Volta came up with an idea against this finding. He thought it originated from a metallic arc. As a result of these discussions, electrotherapy was started to be investigated by giving a direct current to the living being.

 

Alessandro Volta (1745-1827) was very influential in Galvani’s ideas and works. He developed the idea that electrical relations of different metals exist and energy can be produced in this relation. He has worked extensively in this direction. As a result of his work, he discovered the electrical energy nascent in relation of copper and zinc and continued to work on converting it into a package able energy (battery). And in 1799, Volta’s galvanic-based battery was accepted by the Royal Institute.

 

Humphry Davy (1778-1829) began to work on the reactions and results of different metals with different chemical properties that emanated from Volta’s experiences. Volta was mainly concentrated in the energies coming from the contacts of different metals. However, the coexistence of two different metals produced a chemical reaction. And this reaction was causing some sort of electro coating. Davy experimented with the resulting platinum cathode galvanic potassium batteries. In this way, he had the idea that a metal can be covered with another metal.

 

Michael Faraday, another British chemist working with Humphry Davy, observed in 1813 that the direct current generated by the reactions of the metals in the stack was followed by a chemical electrolytic pathway, which made his science base come alive. This law is known as the Faraday Electrolysis Law. And they still do not suffer from corrosion of different metals; they lose intensity (ASTM G102) in the light of this information.

The first official zinc coating experiment, which was carried out by immersing the molten zinc past the records, was conducted by French chemist P.J. Malouin was presented in 1742 by the Royal Chartered Company.

 

 

In 1836, another French company Stainlaus Tranquille Modeste Sorel patented zinc-plated iron and 9% sulfuric acid cleaning and surface treatment with aluminum chloride. A year later, in 1837, the British Patent Institute approved this method. In 1850 the British galvanizing industry carried out galvanizing 10,000 tons a year.

 

During the first years of galvanization, large steel structures were used to protect corrosion. Steels made especially in difficult-to-reach areas are being used with the advantage of easy pre-assembly coating and long service life, due to the easy rusting of steel wire in power transmission lines. Over time, technological progress has led to parallel increases in galvanizing as steel usage in the world increases due to the ease of workability of the steel.

 

  1. PRODUCTION FLOW

 

The galvanizing process mainly consists of four main parts: preliminary preparation, flux bath, galvanizing pool, cooling. In detail;

 

Preliminary preparation: The surfaces of galvanized materials must be clean. For this reason, it is necessary to remove the dirt and scale layer. Two kinds of chemicals can be used for this. They are composed of Sulfuric Acid and HCl Acid at 30% temperature, depending on the temperature and the usage temperature is room temperature. The dirt on the material is kept in the preparation pool according to the amount of rust. The cleaned material is rinsed with water before going to the flux pool.

 

Flux Bath: After the preliminary treatment, the rinsed material is immersed in the flux pool. The duration is 10 minutes in the theoretical calculation but 1-2 minutes is sufficient in practice. Flux can work at room temperature but it is healthier to work at certain temperature. The chemical coatings to be added to the flux can be made more homogeneous.

 

After fluxing, the material to be galvanized can be subjected to a drying process. However, in areas with a closed galvanized pool, it may not be necessary to dry them because of the slowdowns that occur before they dry out.

 

Hot Dip Galvanization: Molten zinc at 445-465 Co temperature and Al, Sn, etc. in varying proportions Pre-preparation into the pool containing elements and immersing the material from the flux pool. The immersion time is carried out by keeping the amount of immersed material for a certain period according to the metal thickness and the desired coating thickness.

 

Cooling:  Can optionally be applied to increase the speed of the stacking and storage phase after the materials are galvanized.

The important thing here is the operation and layout of the crane installation. Besides, it is one of the most beautiful sides to work in the hot dip galvanizing sector instead of being qualified.

  1. INVESTMENT PLAN

For the hot dip galvanizing process, three types of galvanizing pot sizes are proposed according to the hot dip galvanizing markets we will specify later.

Type 1: hot dipped galvanizing pot with dimensions of 6300x1500x1500 mm;

  • Capacity:

1,000 tons / month

  • Land:

The factory will be established on 10.000 m2 land.

  • Construction:

1- Administrative Office: 1000 m2

2- Inventory of incoming material: 1200 m2

3-Equipment area: 3000 m2

4-Maintenance, packing and stocking space: 1800 m2

5-Waste, maintenance, repair and raw material stock area: 600 m2

6-Green area: 2400 m2

  • Machinery Equipment:

Cranes

Acid Tanks

Stock and Carrying Acid Tanks

Rinse Water Tank

Flux Tank

Hot dipped galvanized pool

Compressor

Electric electronic control room

Quality control equipment and room

Electronic scale

Fuel tank

  • Material:

For the filling of 86 ton galvanized pot 99.99% – 98.5% ingot zinc

25 tons stoke ingot zinc

Once the amount of alloying required for the galvanizing furnace is reached, 1 tonne of alloy will be used per month.

Type 2: Hot-dip galvanizing pot dimensions of 8500x2000x1500 mm

  • Capacity:

1,600 tons / month

  • Land:

The factory will be established on 12.500 m2 land.

  • Construction:

1- Administrative Office: 1000 m2

2- Inventory of incoming material: 1600 m2

3-Equipment area: 4250 m2

4-Maintenance, packing and stocking space: 2100 m2

5-Waste, maintenance, repair and raw material stock area: 850 m2

6-Green area: 2700 m2

 

  • Machinery Equipment:

Cranes

Acid Tanks

Stock and Carrying Acid Tanks

Rinse Water Tank

Flux Tank

Hot dipped galvanized pool

Compressor

Electric electronic control room

Quality control equipment and room

Electronic scale

Fuel tank

Forklifts

  • Material:

For the filling of 165 ton galvanized pot 99.99% – 98.5% ingot zinc

40 tons stoke ingot zinc

Once the amount of alloying required for the galvanizing furnace is reached, 1,3 tons of alloy will be used per month.

Type 3: Hot-dip galvanizing pot dimensions of 12000x2200x1500 mm

 

  • Capacity:

3,000 tons / month

  • Land:

The factory will be established on 16.000 m2 land.

  • Construction:

1- Administrative Office: 1000 m2

2- Inventory of incoming material: 2200 m2

3-Equipment area: 5750 m2

4-Maintenance, packing and stocking space: 2600 m2

5-Waste, maintenance, repair and raw material stock area: 1250 m2

6-Green area: 3200 m2

  • Machinery Equipment:

Cranes

Acid Tanks

Stock and Carrying Acid Tanks

Rinse Water Tank

Flux Tank

Hot dipped galvanized pool

Compressor

Electric electronic control room

Quality control equipment and room

Electronic scale

Fuel tank

Forklifts

  • Material:

For the filling of 260 tones galvanized pot 99.99% – 98.5% ingot zinc

65 tons stoke ingot zinc

Once the amount of alloying required for the galvanizing furnace is reached, 1.9 tons of alloys will be used per month.

  1. HOT DIPING GALVANIZED MARKETS

ENERGY SECTOR

Power transmission lines are at the forefront of leading freight products for galvanization. The installation in Iraq 132 Kv 400 Kv and 220 Kv is done. Depending on the geological situation and weather conditions, the poles are erected at intervals of 25 meters, 50 meters and 100 meters. The raw material of these pillars is that the casts produced from continue castings are rolled into ingots. Corner irons shaped in dimensions of 30, 40, 50, 60, … 120 are the main materials used in the construction of power transmission lines. Their dimensions are variable, usually 6 meters. There are occasional angles made of 8 meters feet. That leads us to the selection of the size of the furniture. The flag used in the construction of the energy transmission line with the used materials is made hot dip galvanized including the bolt and the bolt and the tensioner set, all the hardware materials, bolts and nuts, the flag used to form the thick hair and open the holes by cutting the corners around 8-50 cm. The main cause of the galvanization is the extension of the life of the iron. And, in certain times of renewal of energy transmission lines, electricity loss can reach 8-10%, which is sometimes about 40%. For this reason, energy transmission lines will be installed and they will have to be replaced when the time comes. First of all, the importance of iron is great. Only 1 gram of iron can be formed annually in the ground. However, when galvanizing is not carried out, the amount of lost iron comes out to frightening values. According to atmospheric conditions and the existence of the nature, it is necessary to preserve the iron. The methods used for this are too many. In order to prevent corrosion, the cathode protection can be provided by completely preventing the debris from external contact. The most suitable and commercial method that can make both of these factors together is hot dip galvanizing method. For example, when paint is applied to the material, the iron is completely chemically protected from external influences. But in the place where a small bi-pulse is generated, the rust layer begins to form rapidly and this causes the iron to rust and cause the paint to be overtaken. If we think that the galvanizing is going to happen if we give the example of galvanizing for this, the iron cation there will serve as zinc anion and the galvanizing anodic protection duty will sacrifice itself and prevent the formation of rust in the iron. Thus, the galvanized material provides excellent protection against corrosion even when it is affected by mechanical factors. Of course, if we think about the commercial size of this business, we will get an average of 200 tons when we think that it is 6-10 tons in a pole (132 Kv) even if 1 km or even 25 poles are planted. We can think of the kilometrics that find 100 kms or even thousands of miles of space where your electricity is going to go.

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Industrial Drying Systems

  1. INFORMATION ABOUT COMPANY

As Ateş Refrakter (Fire Refractory) we have gained the trust of our customers by carrying out successful businesses in project, product selection, supply and application in the associations since 2011. We will continue to serve our valued customers in technical support issues such as project, product procurement, heat insulation calculations, refractory installation (including all over Turkey and abroad). It is an honor to serve you with a much wider range of products with your support.

 

 

Ateş Refractory area of utilizations of Drying Systems;

  • Prina
  • Fertilizer
  • Corn
  • Pearlite Fruit Pulp
  • Wood
  • Slaughterhouse Waste
  • Airport Waste
  • Industrial Waste
  • Wastewater Sewage Sludge

Our Rotary dryer, known as stock and heat furnace, is produced from 300 thousand kcal to 12 million kcal capacity. Our oven has been furnished with specially designed refractory materials to provide maximum combustion capacity.

The structure of the dryer furnace was strengthened with control devices and other technological safety precautions were taken to keep the temperature under control. The furnace can reach the minimum temperature of 500 ° C and the maximum temperature of 1350 ° C and can be controlled on the intermediate temperatures automatically with the dosing system. Stocker in the furnace; It is suitable for burning various raw materials such as sawdust, prina, coal, fertilizer and it has the capacity of burning large diameter and fuselage fuels, which cannot be carried out by the external helix.

The heat furnace, which can produce an average heat of 800 ° C up to 800,000 m3, sends air, which has reached high temperatures, to the dosing chamber.

 

 

  1. DRYER SYSTEM

The system has consisted of the following sections;

 

  • FEEDING BUNKER
  • HEAT FURNACE
  • DOSAGE
  • ROTARY
  • HELEZON AND CONVEYED TRANSPORT SYSTEMS
  • STACK GAS TREATMENT SYSTEN (CYCLONES)
    • POWDER HOLDER
    • FLUE GAS RECIRCULATING FAN
  • STACK
  • CONTROL BOARD

 

 

 

2.1. FEEDING BUNKER

Feeding bunker, manufactured from ST42 type of sheet metal, can be manufactured to the desired capacity according to the size of the system. It can be installed under or above ground level according to the settlement plan. The bunker is the first point of reception of the raw material and the raw material is filled with the bucket.

 

2.2. HEAT FURNACE

Heat furnace is consisting of; loading lid, ash discharge lid, stocker and explosion lid. The combustion cell is covered with heat-resistant refractor, covered with steel plate on the steel frame. The heat generated in the combustion chamber is prevented by the special insulation material so that the heat losses are reduced to minimum. The ash discharge lid in this section is used to evacuate ashes that formed at the end of combustion. Sudden gas volume build up in the device, for any reason, is eliminated by means of the explosion cover.

 

The structure of our furnace was strengthened with control devices and other technological safety precautions that are taken to keep the temperature under control. Heat Furnace can reach the minimum temperature of 500 ° C and the maximum temperature of 1350 ° C and the intermediate temperatures can be controlled automatically with the dosing system. Stocker in our furnace; It is suitable for burning various raw materials such as sawdust, prina, coal, fertilizer and it has the capacity of burning by throwing large diameter and fuselage fuels which cannot be carried out by the external helix.

 

Our Heat Furnace, which can produce an average of 800 ° C up to 800,000 m3, sends air to the dosing chamber which has reached high temperatures.

 

2.3. DOSAGE

 

Our dosing department is also made from 6341 quality caulking sheet and is covered with refractory material and thermal insulated fire bricks. We use and recommend the dosing section in all our drying systems. The dosage controls the temperature between 400-600 ° C in order to prevent the burning of the wood, prina, sludge or grain products which must be dried by mixing the maximum temperature of 1300 ° C, which is taken from the firewood, with the cold air. It has great importance in this respect.

 

In addition, the input from the raw material we want to dry in the dosing section is integrated into rotary or flash dryer systems.

 

2.4. ROTARY

 

Our Rotary dryer is manufactured from 6341 grade steel sheet and it has single pass, two pass and three pass. The dryer has two rotary rings at two heads and rotary type at 300 revolutions per hour at speeds up to 50,000 kg / h. Dryers that are manufactured in our factory up to 4 meters diameter to 20 meters allowed by the authorities and dryers over the size of 4 meters diameter and 20 meters which are not allowed by the authorities can be manufactured at the installation site or can be manufactured in our factory as uninstalled and installed at the site.

 

We can run the dryer from 6 meters to 50 meters by only ringing two starts. Since our rotary dryer bodies are made of 6341 bins, shows high resistance to heat and prevents sagging. However, the inner and outer body connections of the steel construction are designed like a solar gear system, and the diameter and height have a load carrying capacity up to 60 times its own weight. The technical staffs of our company have removed the necessity of using rings 1, 2 and 3 which have done long studies about the subject.

 

Rotary Drying System

Power                                     : 180kwA
Energy                                    : 12 million Cal
Capacity
Prina Ecologic                        : 25 ton / hour
Prina 3 Phase                         : 40 ton / hour
Wood                                      : 50 Ton / hour
Grain                                      : 50 Ton / hour
Beer Yeast                              : 35 Ton / hour
Sugar Beet Pulp                      : 35 Ton / hour

2.4.1 DUST HOLDER (CYCLONE)

 

Our rotary dryer uses 1, 2, 3 or as needed cyclone. However, we recommend using at least 2 cyclones. The first cyclone is in the same pellet as well as capturing the volatiles in the volatile matter resulting from the pollination of the raw material and regenerating the production. So he works environmentally sensitive without polluting the air. The other cyclone protects the environment by leaving the water vapor separating from the raw material to the atmosphere through the high-pressure fan as a clean water vapor at 160 ° C.

 

2.4.2. STACK GAS FAN

 

Single-suction belt pulley with radial ventilator, motorized, ball bearing, bearing damage at high temperature special spindle cooled to prevent particles from forming in the fan to cleanable cap and steel. Flue gas fan is designed and manufactured to work at high temperature.

 

2.5. FLUE

 

The harmless gases to the surrounding area, which have passed through the dry and liquid filters, are not harmful the outside by providing emission values ​​of the flue gas.

 

2.6. CONTROL BOARD

 

The operation and control of all parts of the system is governed by the PLC system. The system informs about the breakdowns and malfunctions.

 

 

 

 

 

  1. EVALUATION

 

 

  • The Volume of the waste is reduced by %98. Ash, which is only the %3-7 of the volume and consist of inflammable and non-hazardous waste, remains
  • All microscopic creatures (Hepatitis B, HIV, etc.) are completely destroyed.
  • Easy to use and safe.
  • Produce energy from the heat generated from the combustion.
  • Economic and long life.
  • Burning yield is 99.99%.
  • It does not need very large area. Hazardous wastes are destroyed before they go out.
  • There is no replacement part and service problem.
  • The system is fully controlled by the PLC and all information is displayed on the screen. In this way, the operator’s personnel errors have been removed.
  • Wet and harmful gases are trapped by wet and dry filter.

 

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Medical Waste Incinerator

  1. INFORMATION ABOUT COMPANY

As Ateş Refrakter (Fire Refractory) we have gained the trust of our customers by carrying out successful businesses in project, product selection, supply and application in the associations since 2011. We will continue to serve our valued customers in technical support issues such as project, product procurement, heat insulation calculations, refractory installation (including all over Turkey and abroad). It is an honor to serve you with a much wider range of products with your support.

 

Ateş Refrakter Incinerator usage areas;

 

  • Municipal Garbage
  • Medical Waste
  • Hazardous Wastes
  • Slaughterhouse Wastes
  • Airport Wastes
  • Chemical Waste
  • Industrial Wastes
  • Wastewater Purification Sludge
  • Oil Drilling Wastes

 

An incinerator; is a system that refines solid wastes and provides complete combustion at 1200-1400 ° C and does not release harmful gases in the atmosphere. The system has both front and end combustion cells. Solid wastes are burned in the front burning cell, and the gases produced from solid waste burning are burned at high temperature in the final burning cell.

 

If the waste is burned at temperatures below 800 ° C, harmful gasses occurs from the burning process. This system does not allow low combustion temperatures with the help of automatic control system. Because the system is fully automatic, the appropriate flue gas emission values remain constant as long as the prescription for wastes are followed regularly. 95% of waste incinerated in INCINERATOR is burnt-out. The resulting ash is not considered as in the category of hazardous waste.

 

Ateş Refrakter meets the requirements of Control of Medical Wastes Directive. The flue gas from the upstream and downstream combustion processes is discharged through the flue gas purification system in an odorless, colorless and environmentally harmless manner.

The device consists of the following sections;

  • LOADING UNIT
  • FRONT COMBUSTION CELL
  • FINAL COMBUSTION CELL
  • FLUE GAS PURIFICATION SYSTEM
  • DUST EJECTOR
  • HEAT EXCHANGER
  • LIQUID WASHING SYSTEM
  • CHEMICAL ADDING SYSTEM
  • FLUE GAS FAN
  • FLUE GAS FILTER (BAG FILTER)
  • FLUE
  • CONTROL BOARD
  • PNEUMATIC SYSTEM

 

2.1. LOADING UNIT

Completely automatic and PLC controlled design. The system consists of a pre-loading container and a conveyor system filling it. At the end of the preload; the oven front cover opens and is sent into the waste oven with pushers. 3 to 6 loads can be done every hour and thus the burning capacity can be reached.

 

2.2. FRONT COMBUSTION CELL

Front burner cell; loading lid, ash discharge lid, burners and explosion lid. The inside of the combustion cell is covered with heat-resistant refractor; the body is covered with steel plate on the steel frame. The heat generated in the combustion chamber is not allowed to escape with the help of special isolation material, so the heat losses are reduced to a minimum. The ash discharge lid in this section is used to evacuate ashes that form at the end of combustion. For any reason, the sudden increase in the volume of gas in the device is eliminated by means of the explosion closure.

 

2.3 FINAL COMBUSTION CELL

The combustion chamber is covered with heat resistant refractory. The heat generated in the combustion chamber is not allowed to escape by means of special isolation material, so the heat losses are reduced to a minimum. The interventional closure in this section is used to enter the final combustion cell during maintenance and is opened and closed with two tightening levers fully tightened. The final combustion cell is only used to burn gases from the front combustion cell. The general principle is pyrolysis (high-temperature decomposition and carbonization in a low-oxygen environment). In this method, the wastes are separated at the pre-combustion cell at 900°C and destroyed. The pyro gas formed at the end of the pyrolysis is destroyed by supplying fresh air at a temperature of 1200 ° C at a rate of 1.5-3 m / s in a specially equipped combustion chamber. The burner control is connected to the electronic control system. The sensors measure the temperature of the combustion chamber and command the operation of the burner.

 

2.4. FLUE GAS PURIFICATION SYSTEM

 

2.4.1 POWDER HOLDER (CYCLONE)

The most common dust separation system is cyclones. The cyclone is used to hold coarse particles present in the gases leaving the final combustion cell. The cyclone consists of a cylindrical body, a conical base from which the powders are collected, and an inlet which allows the introduction and rotation of the cylinder above the cylinder.

2.4.2. HEAT EXCHANGER

The heat exchanger is used to cool the gases from the final combustion cell at temperatures of 1200 ° C without entering the filter unit and to heat the gases from the filter unit before discharging it from the flue.

2.4.3. LIQUID WASHING SYSTEM

The liquid washing system consists of 2 wash towers. Flue gas washed with water in washing tower I, the heavy metals formed are washed in the basic solution in the washing tower II. Washing units are manufactured with corrosion and acid resistant material. If necessary, electric heaters can be placed under the washing cells to prevent the freezing of washing liquids, and the electric heaters are activated by the sensors to sense the decrease in water temperature. To replace the evaporation loss, the water is sent to the washing tanks by means of a floater. Washing is provided by 2 pumps in closed circuit.

2.4.4. CHEMICAL ADDING SYSTEM

It is necessary to add dust chemicals to the flue gas to keep the dioxins, furans and metals present in the flue gases. The most important heavy metals are mercury, zinc, cadmium and plumbum. These materials can evaporate at high temperatures in the pre-combustion and final combustion chambers. However, condensation occurs when the temperature drops after the system and forms particles as small as 0.5 microns in diameter. Various chemical mixtures are sprayed from the reactor to the flue gas to eliminate them. In this pneumatically operated system, the powdered chemicals placed in a tank that can be opened in the lid are transported into the flue gas with a special system. This process is done automatically by the control unit.

2.4.5. FLUE GAS FAN

Single-suction belt pulley with radial ventilator, with ball bearing, special shaft cooling to prevent damage to the bearings at high temperatures, cleaning cap and steel to clean particles that can form in the fan. The flue gas fan is designed and manufactured to work at high temperatures.

2.4.6. FILTER GAS FILTER (BAG FILTER)

The chemical mixture holding the heavy metals grows in volume and the bag is held here without passing through the pores of the filter. Thus, the mixture is prevented from being entrained by the flue gas.

 

2.5. FLUE

The harmless gases are released to the surrounding area, which have passed through the dry and liquid filters, are supplied to the outside by providing emission values of the flue gas.

 

2.6. CONTROL BOARD

The operation and control of all parts of the system is governed by the PLC system. The system informs about the breakdowns and malfunctions.

 

 

 

  • The volume of waste shrinks by 98%. Only ash which is composed of non-combustible materials between 3-7% of the weight and enters the non-hazardous waste class which does not present any risk remains.
  • All microscopic creatures (Hepatitis B, HIV, etc.) are completely destroyed.
  • Easy to use and safe.
  • The heat generated from the combustion is obtained from the heat.
  • Economic and long life.
  • Burning yield is 99.99%.
  • It does not need very large area. Hazardous wastes are destroyed before they go out.
  • There is no replacement part and service problem.
  • The system is fully automatic controlled by PLC, all information is displayed on the screen. In this way, the operator’s personnel have been removed.
  • Wet and harmful gases are trapped by wet and dry filter.

 

Ateş Refractory

Ates Refractory company, also known from the Ateş(which means Fire in Turkish) name, compares refractories with fire heat energy without damaging the two sides to make it more productive. Our company will offer the most suitable prices by supplying the materials to our customers; in place, on time and the best quality.

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